AR500 Armor Testudo Gen 2 Plate Carrier Review

Let’s Talk About AR500 Armor Testudo Gen 2 Plate Carrier

The AR500 Armor Testudo Gen 2 Plate Carrier is a serious piece of kit designed for those who need reliable protection and a customizable load-bearing platform. Manufactured by AR500 Armor, this carrier has garnered attention for its robust construction, adjustability, and compatibility with various plate sizes. Its generous PALS webbing and comfortable padding promise a blend of functionality and comfort, making it a popular choice for professionals and prepared citizens alike.

My path to the Testudo Gen 2 was born out of a need for a versatile carrier that could adapt to different operational requirements. I wanted something that could handle both 10×12 and 11×14 plates, provide ample real estate for pouches, and offer a comfortable fit for extended wear. I was also looking for something that wouldn’t break the bank, as some high-end carriers can cost an arm and a leg.

Upon unboxing the AR500 Armor Testudo Gen 2 Plate Carrier, I was immediately impressed by the apparent quality of the materials and construction. The 500D Cordura nylon felt durable and the stitching appeared robust, giving me confidence in its ability to withstand demanding use. The carrier felt substantial without being overly heavy, a good balance for a piece of gear designed to carry heavy loads.

Compared to other carriers I’ve used, such as the Condor Defender and the Shellback Tactical Banshee, the Testudo Gen 2 seemed to strike a better balance between coverage and maneuverability. The Condor was bulky, while the Banshee felt a bit too minimalist for my needs. I ultimately chose the Testudo Gen 2 because of its reputation for durability, adjustability, and the inclusion of side plate pockets, offering an extra layer of protection.

My first impression was one of cautious optimism. While the build quality seemed excellent, I was eager to see how it would perform under real-world conditions. I was excited about the adjustability and the amount of PALS webbing, but the true test would be in how it felt after hours of use with a full loadout.

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Real-World Testing: Putting AR500 Armor Testudo Gen 2 Plate Carrier to the Test

First Use Experience

My initial field test of the AR500 Armor Testudo Gen 2 Plate Carrier took place at a local shooting range during a tactical training course. The day involved a mix of static shooting, dynamic movement drills, and casualty extraction exercises, providing a comprehensive workout for both me and the carrier. I used it with level III+ lightweight plates.

The weather conditions were fairly typical for late spring – warm with occasional light rain showers. The carrier performed admirably in both conditions; the 3D mesh inner lining helped to wick away sweat, keeping me relatively comfortable even during intense physical activity. The adjustable cummerbund provided a snug and secure fit, preventing excessive movement of the plates while running and maneuvering.

The initial adjustment of the carrier took a bit of time, but once dialed in, it felt secure and comfortable. The shoulder pads provided ample cushioning, preventing chafing and pressure points, even with a fully loaded magazine carrier and IFAK (Individual First Aid Kit). The upper and lower admin pockets proved useful for storing small items like a notepad, pen, and range card.

After the first day of use, I noticed a slight bit of wear on the shoulder pads where they rubbed against my rifle sling. This was a minor issue, but something I decided to monitor over time. Overall, my first experience with the AR500 Armor Testudo Gen 2 Plate Carrier was positive, with no major issues or surprises.

Extended Use & Reliability

After several months of regular use, the AR500 Armor Testudo Gen 2 Plate Carrier has held up remarkably well. I’ve used it during numerous range sessions, force-on-force training scenarios, and even on a couple of backcountry hiking trips to test its load-carrying capabilities. It’s become a trusted piece of gear.

Durability has been a strong point; the 500D Cordura nylon shows minimal signs of wear, even in high-abrasion areas. The stitching remains intact and the Velcro closures are still strong and secure. The reinforced drag handle gives me peace of mind if someone ever needs to pull me to safety.

Maintenance has been straightforward. After each use, I simply wipe down the carrier with a damp cloth to remove dirt and sweat. I’ve also occasionally used a mild detergent to clean it more thoroughly. The carrier dries quickly and retains its shape even after repeated cleaning.

Compared to other plate carriers I’ve owned, the Testudo Gen 2 has proven to be more durable and comfortable. My previous carrier, a cheaper model from an airsoft brand, began to show signs of wear and tear after only a few months of use. The Testudo Gen 2’s robust construction and thoughtful design have made it a clear winner in terms of long-term reliability and performance.

Breaking Down the Features of AR500 Armor Testudo Gen 2 Plate Carrier

Specifications

• Manufacturer: AR500 Armor
• Fastener/Closure Type: Velcro
• Condition: New
• Weight: 3.4 lb
• Professional grade craftsmanship and components
• All Inclusive, complete, and ready out of the box
• 3D Mesh Inner Lining and Shoulder Pads
• Soft loop Velcro surface on all webbing for versatility
• Upper & Lower Admin Pockets w/ Hypalon tabs and Elastic Dividers
• Adjustable Shoulder Straps & Removable Shoulder Pads
• Impact Resistant buckles
• Adjustable and Removable Cummerbund w/ Hypalon Pulls, Eyelets, and Shock Cord
• Adjustable and Removable inner side retention straps, can be worn in conjunction with cummerbund for added retention
• Easily adjusts from Medium to Large body types
• Built in side plate pouches
• Inner plate retention straps for proper armor vital coverage
• Offset rear shoulder strap improve armor placement
• Low Profile Reinforced Drag Handle
• Genuine Cordura 500D Nylon
• Reinforced stitching and bar-tacks through all high stress points and webbing

These specifications are significant because they speak to the carrier’s build quality, adaptability, and comfort. The 500D Cordura Nylon provides a durable and water-resistant outer shell, while the 3D Mesh Inner Lining promotes airflow and reduces heat buildup.

Performance & Functionality

The AR500 Armor Testudo Gen 2 Plate Carrier performs its job exceptionally well, providing a secure and comfortable platform for carrying armor plates and essential gear. Its adjustability allows for a customized fit, accommodating a wide range of body types and plate sizes. The abundance of PALS webbing provides ample space for attaching magazine pouches, medical kits, and other accessories, allowing for a highly customizable loadout.

The adjustable and removable cummerbund is a standout feature, providing a secure and snug fit without restricting movement. The built-in side plate pouches offer added protection, while the inner plate retention straps ensure that the armor plates remain properly positioned. However, under very heavy loads, the shoulder straps could benefit from additional padding or a wider design to distribute the weight more evenly.

Overall, the Testudo Gen 2 meets and even exceeds my expectations in terms of performance and functionality. It provides a reliable and comfortable platform for carrying essential protective gear, allowing me to focus on the task at hand.

Design & Ergonomics

The build quality of the AR500 Armor Testudo Gen 2 Plate Carrier is excellent, with durable materials and robust stitching throughout. The carrier feels substantial without being overly heavy, striking a good balance between protection and mobility. The padded shoulder straps and 3D mesh lining provide a comfortable fit, even during extended wear.

The carrier is relatively user-friendly, although the initial adjustment process can take some time. Once properly adjusted, the Testudo Gen 2 conforms well to the body, providing a secure and comfortable fit. The placement of the PALS webbing is well thought out, allowing for easy access to essential gear.

Durability & Maintenance

The AR500 Armor Testudo Gen 2 Plate Carrier is built to last, with durable materials and reinforced stitching designed to withstand demanding use. The 500D Cordura nylon is resistant to abrasion, tears, and water damage, ensuring that the carrier can withstand harsh environmental conditions. With proper care and maintenance, this carrier should provide years of reliable service.

Maintenance is relatively simple, requiring only occasional cleaning with a damp cloth and mild detergent. The carrier dries quickly and retains its shape even after repeated washing. The high-quality materials and construction minimize the need for repairs, further extending the carrier’s lifespan.

Accessories and Customization Options

The AR500 Armor Testudo Gen 2 Plate Carrier comes standard with adjustable shoulder straps, a removable cummerbund, and inner plate retention straps. Its primary customization comes from the MOLLE webbing.

The carrier is compatible with a wide range of accessories from various brands, including magazine pouches, medical kits, and communication devices. The generous amount of PALS webbing allows for a highly customizable loadout, enabling users to tailor the carrier to their specific needs.

Pros and Cons of AR500 Armor Testudo Gen 2 Plate Carrier

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Who Should Buy AR500 Armor Testudo Gen 2 Plate Carrier?

The AR500 Armor Testudo Gen 2 Plate Carrier is perfect for law enforcement officers, military personnel, security professionals, and prepared citizens who require a durable and customizable plate carrier for protection and load-bearing capabilities. It is also well-suited for those who participate in tactical training courses, shooting competitions, and other physically demanding activities.

Individuals who prioritize lightweight and minimalist designs might find the Testudo Gen 2 to be too bulky. Those with smaller frames might also struggle to achieve a comfortable and secure fit, even with the adjustable straps.

Must-have accessories for the AR500 Armor Testudo Gen 2 Plate Carrier include high-quality armor plates (Level III or Level IV), magazine pouches, a medical kit, and a hydration carrier. Additional accessories such as a communication device, flashlight, and knife can also be added to further enhance the carrier’s functionality.

Conclusion on AR500 Armor Testudo Gen 2 Plate Carrier

The AR500 Armor Testudo Gen 2 Plate Carrier is a well-designed and durable plate carrier that offers a compelling combination of protection, comfort, and customization options. Its robust construction, adjustable fit, and ample PALS webbing make it a versatile platform for carrying armor plates and essential gear. While the shoulder straps could benefit from additional padding under heavy loads, this is a minor issue that does not detract from the carrier’s overall performance.

At $169.99, the price is justified given the carrier’s high-quality materials, robust construction, and comprehensive feature set. It offers excellent value for money compared to other plate carriers in its class.

I would personally recommend the AR500 Armor Testudo Gen 2 Plate Carrier to anyone looking for a reliable and customizable plate carrier for protection and load-bearing purposes. It is a solid investment that will provide years of reliable service, giving you peace of mind in demanding and unpredictable situations. Don’t wait until it’s too late; invest in your protection today and experience the difference that the Testudo Gen 2 can make.