August Engineering Black Bugout 535 Barrel Spacer Review

First Impressions of August Engineering Black Bugout 535 Barrel Spacer

The Benchmade Bugout 535 is renowned for its lightweight design and EDC-friendly profile. However, one common complaint, especially with heavy use, is the potential for flex in the handle scales, which can affect the knife’s overall rigidity. Enter the August Engineering Black Bugout 535 Barrel Spacer, a seemingly simple component promising to address this concern by providing added support.

I first encountered the Bugout’s handle flex issue after several months of using it for everything from opening packages to light wood processing on camping trips. This flex, while not catastrophic, made the knife feel less precise and robust than I preferred, especially when applying significant pressure during cutting tasks. It was a problem I knew needed a solution.

Unboxing the August Engineering Black Bugout 535 Barrel Spacer revealed a small, meticulously machined aluminum part. The black anodized finish looked clean and durable. My initial impression was that this tiny piece could make a noticeable difference.

Several aftermarket barrel spacers exist for the Bugout, including some made from titanium or G10. I opted for the August Engineering Black Bugout 535 Barrel Spacer because of the aluminum construction providing a good balance between strength and weight. The price point of $7.33 also made it an easy decision to try it out.

Honestly, I was cautiously optimistic. The part looked well-made, but I wondered if such a small component could truly eliminate the handle flex that had been bothering me. This was a low-risk, potentially high-reward experiment.

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Real-World Testing: Putting August Engineering Black Bugout 535 Barrel Spacer to the Test

First Use Experience

My first test occurred during a weekend camping trip in the Deschutes National Forest in Oregon. I primarily used my Bugout for food preparation, creating feather sticks for fire starting, and general camp tasks. Immediately, the handle felt more solid with the August Engineering Black Bugout 535 Barrel Spacer installed.

The difference was subtle but noticeable. The flex I previously experienced when bearing down on a cut was significantly reduced. The knife felt more secure and responsive, particularly when slicing vegetables on a makeshift cutting board.

I encountered light rain during the trip. The aluminum spacer showed no signs of corrosion or discoloration after being exposed to moisture. Installation was straightforward, taking only a few minutes with basic tools.

Extended Use & Reliability

After three months of daily carry and regular use, the August Engineering Black Bugout 535 Barrel Spacer continues to perform admirably. The black anodized finish shows minimal wear, even after being subjected to the constant friction of pocket carry and use. The spacer remains firmly in place, showing no signs of loosening or shifting.

I’ve used the Bugout with the barrel spacer in a variety of conditions, from humid summer days to chilly autumn evenings. The spacer has consistently enhanced the handle rigidity without adding noticeable weight. Cleaning involves a simple wipe with a damp cloth, which removes any accumulated dirt or grime.

Previously, I had experimented with tightening the pivot screw to reduce handle flex, but this resulted in a stiffer action and made one-handed opening more difficult. The August Engineering Black Bugout 535 Barrel Spacer provides a more elegant solution. It addresses the flex issue directly without compromising the knife’s smooth operation.

Breaking Down the Features of August Engineering Black Bugout 535 Barrel Spacer

Specifications

The August Engineering Black Bugout 535 Barrel Spacer is specifically designed for the Benchmade Bugout 535. It is constructed from aluminum and weighs a mere 0.01 lb. Its function is simple: to provide additional support between the handle scales, minimizing flex and increasing rigidity.

These seemingly simple specs have a surprisingly significant impact. The aluminum construction ensures durability without adding unnecessary weight. The precise fit eliminates unwanted movement within the handle assembly.

Performance & Functionality

The August Engineering Black Bugout 535 Barrel Spacer excels at its intended purpose: reducing handle flex in the Benchmade Bugout 535. This improvement translates to enhanced control and confidence during use, especially when applying pressure for tougher cuts. The installation is straightforward, even for someone with minimal knife modification experience.

The spacer’s strength is its simplicity. It directly addresses a known weakness of the Bugout design. I would say the only improvement could come from offering the spacer in different colors to match customized Bugout builds.

The August Engineering Black Bugout 535 Barrel Spacer absolutely meets my expectations. I was looking for a simple, effective solution to the handle flex issue, and it delivers.

Design & Ergonomics

The August Engineering Black Bugout 535 Barrel Spacer‘s minimalist design is a key strength. The small size and unobtrusive appearance ensure that it doesn’t interfere with the Bugout’s ergonomics or aesthetics. The aluminum construction contributes to a solid feel without adding noticeable weight.

The spacer integrates seamlessly into the Bugout’s existing design. There’s virtually no learning curve, and you’ll soon forget it’s even there until you notice how much better the knife feels.

Durability & Maintenance

Given its aluminum construction and simple design, the August Engineering Black Bugout 535 Barrel Spacer is built to last. The anodized finish provides a layer of protection against corrosion and wear.

Maintenance is minimal. Periodic cleaning with a damp cloth is all that’s required to keep it in top condition.

Accessories and Customization Options

The August Engineering Black Bugout 535 Barrel Spacer does not come with any additional accessories. However, it complements a wide range of aftermarket Bugout accessories, such as custom scales, thumb studs, and pocket clips.

The spacer is compatible with various handle scale materials, including G10, carbon fiber, and titanium. This allows users to further customize their Bugout while enjoying the added rigidity provided by the spacer.

Pros and Cons of August Engineering Black Bugout 535 Barrel Spacer

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Who Should Buy August Engineering Black Bugout 535 Barrel Spacer?

The August Engineering Black Bugout 535 Barrel Spacer is perfect for Benchmade Bugout 535 owners who find the handle flex annoying and want to improve the knife’s overall rigidity and feel. It’s also ideal for EDC enthusiasts, hikers, and campers who rely on their Bugout for a variety of tasks and demand reliable performance.

This product might not be necessary for those who primarily use their Bugout for light-duty tasks or who are not bothered by slight handle flex. Also, individuals who prefer heavier, more robust knives might not appreciate the subtle improvement offered by this spacer.

Consider a high-quality lubricant for the pivot and perhaps some new aftermarket scales to complete the upgrade.

Conclusion on August Engineering Black Bugout 535 Barrel Spacer

The August Engineering Black Bugout 535 Barrel Spacer is a simple yet effective upgrade for the Benchmade Bugout 535. It addresses a common complaint – handle flex – and enhances the knife’s overall feel and performance. The price of $7.33 is more than justified.

The spacer offers a noticeable improvement in rigidity without adding unnecessary weight or bulk. It’s a worthwhile investment for anyone looking to get the most out of their Bugout.

I wholeheartedly recommend the August Engineering Black Bugout 535 Barrel Spacer to any Bugout owner seeking to improve their knife’s feel and performance. Upgrade your Bugout today and experience the difference!