Overland Vehicle Systems Discovery Rack with Side Cargo Plates, With Front Cargo Tray System Kit Mid Size Truck Short Bed Application Review

First Impressions of Overland Vehicle Systems Discovery Rack with Side Cargo Plates, With Front Cargo Tray System Kit Mid Size Truck Short Bed Application

The Overland Vehicle Systems Discovery Rack with Side Cargo Plates, With Front Cargo Tray System Kit Mid Size Truck Short Bed Application promises to be a game-changer for mid-size truck owners seeking to maximize cargo space and organization for overlanding adventures. Designed by Overland Vehicle Systems, this rack system aims to provide a versatile and durable solution for hauling gear, mounting accessories, and enhancing the overall off-road experience. I was immediately drawn to the promise of a no-drill installation and the integrated wiring system for lighting.

My overlanding adventures have been limited by the confined space of my mid-size truck bed. I needed a robust and adaptable system to carry everything from recovery gear and fuel cans to camping equipment and spare parts. Several other rack systems were considered, but the Overland Vehicle Systems Discovery Rack’s pre-wired lighting and the inclusion of side cargo plates sealed the deal.

Upon unboxing, the weight of the components was immediately noticeable, hinting at the robust construction. The black powder coat finish looks durable and ready to withstand the elements. Initial impressions were excitement tempered with a hint of apprehension about the complexity of the install, despite the “no drill” claim.

The Dee Zee Hex Series Cab Rack and the Yakima OverHaul HD were strong contenders. However, the Dee Zee lacked the integrated lighting, and the Yakima system, while versatile, seemed less rugged than the Overland Vehicle Systems offering. I was excited about the possibilities this rack could unlock for future trips.

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Real-World Testing: Putting Overland Vehicle Systems Discovery Rack with Side Cargo Plates, With Front Cargo Tray System Kit Mid Size Truck Short Bed Application to the Test

First Use Experience

The initial testing ground was a weekend camping trip in the Mojave Desert. Installation took a full afternoon, requiring some creative problem-solving despite the claim of a no-drill setup on my specific truck model. The rack performed admirably in the dusty and windy conditions.

The integrated tie-downs proved invaluable for securing various items, while the side plates held jerry cans and a recovery jack securely. Setting up camp was significantly easier with the organized storage. A small amount of rattling developed after several miles on washboard roads, which required tightening of mounting bolts.

Extended Use & Reliability

After several months of use, including a trip through the rocky trails of Arizona, the Overland Vehicle Systems Discovery Rack has proven its durability. Minor scratches in the powder coat have appeared, but the overall structure remains solid. Periodic cleaning with soap and water keeps the rack looking its best.

Compared to my previous setup of haphazardly throwing gear into the truck bed, this rack is a massive improvement. The organized storage and easy access to equipment have made overlanding much more enjoyable. It has definitely exceeded my expectations in terms of functionality and ruggedness.

Breaking Down the Features of Overland Vehicle Systems Discovery Rack with Side Cargo Plates, With Front Cargo Tray System Kit Mid Size Truck Short Bed Application

Specifications

• The Overland Vehicle Systems Discovery Rack utilizes a 1.75″ square tube design for mid-size truck applications, ensuring a balance between strength and weight. Full-size trucks get a 2.0″ square tube design for added robustness.
• It weighs approximately 200 lbs, indicating a substantial build quality designed to withstand heavy loads. The weight is a factor to consider when calculating the truck’s overall payload capacity.
• The rack measures 8 inches in length, 60 inches in width, and 40 inches in height. These dimensions provide ample space for cargo without significantly impacting the truck’s aerodynamics.
• Finished in a black powder coat, it offers resistance to rust and corrosion. The black color also provides a sleek and aggressive look.
• The rack includes full-length rails with integrated tie-downs, crucial for safely securing cargo of various shapes and sizes. These tie-downs prevent items from shifting during travel.
• A removable shelf is included for storing quick-access items. This shelf adds another layer of organization to the system.
• Side plates are incorporated for mounting essential accessories. This allows you to easily mount fuel cans, water cans, recovery jacks, or recovery ramps.
• The rack is pre-wired with a waterproof six-way switch for managing lighting. This simplifies the installation process and provides convenient control over auxiliary lights.

These specifications collectively contribute to a robust and versatile overlanding solution, addressing the need for organized cargo management and accessory mounting.

Performance & Functionality

The Overland Vehicle Systems Discovery Rack excels at securely transporting cargo and providing convenient access to essential gear. Its performance is generally excellent, providing a stable platform for various overlanding needs.

The rack’s strengths include its robust construction, ample tie-down points, and the convenience of the pre-wired lighting system. The installation process, while claimed to be “no drill,” can be challenging and may require some modifications depending on the specific truck model. Overall, it mostly meets expectations, with the minor installation difficulties being a notable caveat.

Design & Ergonomics

The rack boasts a rugged and functional design. The use of square tubing gives it a robust appearance, while the black powder coat adds a touch of style. The design is well-suited for the demands of overlanding, but the sharp edges on some components could be improved for better ergonomics.

The build quality is impressive, with heavy-gauge steel used throughout the construction. While the rack is hefty, this weight contributes to its stability and load-bearing capacity. Some users may find the height of the rack a challenge when loading and unloading gear, especially on taller trucks.

Durability & Maintenance

The Overland Vehicle Systems Discovery Rack is designed to withstand the rigors of off-road travel. With proper care, it should last for many years. Regular cleaning with soap and water is sufficient to maintain its appearance.

The powder coat finish provides a good level of protection against rust and corrosion, but it is susceptible to scratches and chips over time. Repairs to the powder coat can be performed with touch-up paint or by having the rack re-coated professionally. The robust construction ensures minimal maintenance requirements beyond cleaning.

Accessories and Customization Options

The Overland Vehicle Systems Discovery Rack comes with side cargo plates and a front cargo tray system. These add to the functionality of the rack.

The rack is compatible with a wide range of aftermarket accessories, including LED lights, awnings, roof top tents, and storage boxes. The side cargo plates provide a convenient mounting point for RotopaX fuel and water containers, as well as recovery gear. The rack is designed to accommodate standard-sized accessories, making it easy to customize to your specific needs.

Pros and Cons of Overland Vehicle Systems Discovery Rack with Side Cargo Plates, With Front Cargo Tray System Kit Mid Size Truck Short Bed Application

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Who Should Buy Overland Vehicle Systems Discovery Rack with Side Cargo Plates, With Front Cargo Tray System Kit Mid Size Truck Short Bed Application?

The Overland Vehicle Systems Discovery Rack is perfect for overlanders, off-road enthusiasts, and outdoor adventurers. Anyone with a mid-size truck who needs to maximize cargo space and organize their gear will benefit from this rack system.

Those who prioritize lightweight setups or are uncomfortable with DIY modifications may want to skip this product. A lighter-duty rack system might be a better choice for those individuals.

Must-have accessories include high-quality ratchet straps, LED auxiliary lights, and RotopaX fuel/water containers. Consider investing in a rooftop tent for the ultimate overlanding experience.

Conclusion on Overland Vehicle Systems Discovery Rack with Side Cargo Plates, With Front Cargo Tray System Kit Mid Size Truck Short Bed Application

The Overland Vehicle Systems Discovery Rack with Side Cargo Plates, With Front Cargo Tray System Kit Mid Size Truck Short Bed Application is a well-built and versatile solution for maximizing cargo space and organization on a mid-size truck. While the installation process may present some challenges, the rack’s robust construction, integrated lighting, and ample tie-down points make it a worthwhile investment for serious overlanders.

The price of $1499.98 is justified by the quality of materials, the comprehensive features, and the enhanced overlanding experience it provides. If you’re serious about your off-road adventures and need a reliable cargo management system, I wholeheartedly recommend the Overland Vehicle Systems Discovery Rack. Upgrade your overlanding setup and conquer the trails with confidence!